{"id":625,"date":"2024-02-12T12:02:07","date_gmt":"2024-02-12T17:02:07","guid":{"rendered":"https:\/\/istpure.com\/?p=625"},"modified":"2024-02-12T12:02:07","modified_gmt":"2024-02-12T17:02:07","slug":"solvent-recycler-troubleshooting-repair-guide","status":"publish","type":"post","link":"https:\/\/digitalweb.solutions\/istpure\/2024\/02\/12\/solvent-recycler-troubleshooting-repair-guide\/","title":{"rendered":"Solvent Recycler Troubleshooting &amp; Repair Guide"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><p>[vc_row][vc_column][vc_single_image image=&#8221;627&#8243; img_size=&#8221;full&#8221;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]Customers who buy our solvent recyclers always appreciate their low maintenance requirements. These machines are excellent for the environment, for your productivity and for your business results.<\/p>\n<p>When something goes wrong, it&#8217;s essential to be able to diagnose and solve the problem quickly.<\/p>\n<p>That&#8217;s why we&#8217;ve put together this quick guide to help you quickly diagnose and repair any problems that may arise with your solvent recycler.[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>The most common issues are:<\/h2>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<ul>\n<li><a href=\"#unit-heats-no-distillation\">Unit heats but does not distill<\/a><\/li>\n<li><a href=\"#smoke-escape-lid\">Smoke coming out from the lid<\/a><\/li>\n<li><a href=\"#lid-gasket-swollen\"> Lid gasket swollen<\/a><\/li>\n<li><a href=\"#solvent-leaking-gasket\">Solvent leaking from the lid gasket<\/a><\/li>\n<li><a href=\"#unit-not-heating\">Unit is in operation mode but is not heating. Indicator light is ON<\/a><\/li>\n<li><a href=\"#partial-distillation\">Partial distillation of the used solvent<\/a><\/li>\n<li><a href=\"#trouble-light-flashing\">Trouble light flashes and alarm is signaling a problem<\/a><\/li>\n<li><a href=\"#distillate-dirty\">Distillate comes out dirty<\/a><\/li>\n<li><a href=\"#condenser-corroded\">Condenser is corroded<\/a><\/li>\n<li><a href=\"#long-distillation-time\">Distillation time is more than 4 hours<\/a><\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707754560472{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;unit-heats-no-distillation&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #1 : Unit heats but does not distill<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-778769d43b66337a2\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-778769d43b66337a2 uvc-937  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-778769d43b66337a2 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Boiler is dirty<\/li>\n<li>The solvent boiling point is higher than the temperature indicated on the control panel<\/li>\n<li>The solvent boiling temperature is higher than the recycler&#8217;s highest temperature setting<\/li>\n<li>Thermic oil is worn out<\/li>\n<li>Lack of thermic oil<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-65069d43b6633870\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-65069d43b6633870 uvc-826  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-65069d43b6633870 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Clean the boiler<\/li>\n<li>Set a higher temperature on the control panel<\/li>\n<li>Use a solvent with a lower boiling temperature or vacuum distill with the suitable kit (optional)<\/li>\n<li>Change thermal oil<\/li>\n<li>Add thermal oil<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707754629186{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;smoke-escape-lid&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #2 : Smoke coming out from the lid<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-944069d43b66338d6\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-944069d43b66338d6 uvc-5658  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-944069d43b66338d6 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Contaminants overheating<\/li>\n<li>Contaminants decomposing<\/li>\n<li>Dirt on lid gasket<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-706169d43b6633932\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-706169d43b6633932 uvc-3007  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-706169d43b6633932 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Reduce time and\/or working temperature<\/li>\n<li>Possibly vacuum distilled with the suitable kit<\/li>\n<li>Clean lid gasket<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707754694993{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;lid-gasket-swollen&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #3 : Lid gasket swollen<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-461469d43b6633993\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-461469d43b6633993 uvc-7423  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-461469d43b6633993 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Cover is opened while the recycler is hot<\/li>\n<li>The lid gasket is not suitable for the type of solvent to be distilled<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-158269d43b66339f6\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-158269d43b66339f6 uvc-19  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-158269d43b66339f6 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]Wait to open the lid until one hour after the cycle is complete<br \/>\nReplace the gasket with a more suitable one for your particular solvent[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707754755488{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;solvent-leaking-gasket&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #4 : Solvent leaking from the lid gasket<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-434669d43b6633a4d\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-434669d43b6633a4d uvc-8613  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-434669d43b6633a4d h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Worn out lid gasket<\/li>\n<li>Vapor manifold is clogged<\/li>\n<li>Vapor condenser is clogged<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-564469d43b6633b0e\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-564469d43b6633b0e uvc-2840  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-564469d43b6633b0e h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Replace the gasket<\/li>\n<li>Using a funnel, pour in clean solvent, wash vapor tube and blow air into the tube<\/li>\n<li>Replace the condenser<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707754797347{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;unit-not-heating&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #5 : Unit is in operation mode but is not heating. Indicator light is ON<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-586669d43b6633bc2\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-586669d43b6633bc2 uvc-9943  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-586669d43b6633bc2 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Temperature is set at zero<\/li>\n<li>Burnt out heater<\/li>\n<li>Mechanical thermostats are defective<\/li>\n<li>Thermocouple sensor is defective<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-623669d43b6633c62\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-623669d43b6633c62 uvc-8364  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-623669d43b6633c62 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li style=\"font-weight: 400\"><span style=\"font-weight: 400\">Increase temperature<\/span><\/li>\n<li style=\"font-weight: 400\"><span style=\"font-weight: 400\">Change the defective heater<\/span><\/li>\n<li style=\"font-weight: 400\"><span style=\"font-weight: 400\">Change the faulty thermostat<\/span><\/li>\n<li style=\"font-weight: 400\"><span style=\"font-weight: 400\">Change the faulty thermocouple<\/span><\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707754835965{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;partial-distillation&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #6 : Partial distillation of the used solvent<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-235969d43b6633cff\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-235969d43b6633cff uvc-7775  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-235969d43b6633cff h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Insufficient operating time selected<\/li>\n<li>The undistilled fraction has a boiling temperature higher than the temperature set on the control panel<\/li>\n<li>Solvent-boiling temperature is higher than the recycler\u2019s maximum working temperature<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-763669d43b6633d99\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-763669d43b6633d99 uvc-5604  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-763669d43b6633d99 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Increase the operating time<\/li>\n<li>Set a higher temperature on the control panel<\/li>\n<li>Switch to a solvent with a lower boiling point or use a vacuum operated unit<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707754900162{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;trouble-light-flashing&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #7 : Trouble light flashes and alarm is signaling a problem<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-710869d43b6633e31\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-710869d43b6633e31 uvc-7191  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-710869d43b6633e31 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Distillate temperature is over 40\u00b0C (104\u00b0F)<\/li>\n<li>Ventilator motor burnt out<\/li>\n<li>Vapor condenser is internally dirty<\/li>\n<li>Vapor condenser externally scaled<\/li>\n<li>The safety thermostat is defective<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-923569d43b6633ec9\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-923569d43b6633ec9 uvc-8141  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-923569d43b6633ec9 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]Replace the fan motor<br \/>\nClean with compressed air<br \/>\nClean the unit by pouring clean solvent with a funnel into the manifold<br \/>\nReplace the thermostat<br \/>\n[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707754955191{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;distillate-dirty&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #8 : Distillate comes out dirty<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-196769d43b6633f6c\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-196769d43b6633f6c uvc-7149  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-196769d43b6633f6c h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Unit was loaded with too much solvent<\/li>\n<li>Solvent foams<\/li>\n<li>Temperature set on the control panel is too high<\/li>\n<li>Vapor manifold or condenser is dirty<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-592369d43b6634018\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-592369d43b6634018 uvc-8597  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-592369d43b6634018 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Remove some solvent and make sure to not overload the unit<\/li>\n<li>Wait at least 48 hours before beginning a new cycle<\/li>\n<li>Reduce working temperature<\/li>\n<li>Wash it by pouring clean solvent with a funnel into the manifold<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707754997313{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;condenser-corroded&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #9 : Condenser is corroded<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-412669d43b66340c0\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-412669d43b66340c0 uvc-9515  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-412669d43b66340c0 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>The solvent is acidic<\/li>\n<li>Distilling a chlorinated solvent<\/li>\n<li>Temperature set on the control panel is higher than the temperature indicated<\/li>\n<li>Solvent acidifies. If the temperature set on the control panel is correct, acidification occurs during the process before distillation<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-116269d43b663415c\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-116269d43b663415c uvc-2550  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-116269d43b663415c h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Replace copper condenser with a stainless steel condenser<\/li>\n<li>Set the correct working temperature<\/li>\n<li>Replace the solvent immediately<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707755016236{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;long-distillation-time&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #10 : Distillation time is more than 4 hours<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-141369d43b6634227\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-141369d43b6634227 uvc-265  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-141369d43b6634227 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>There is a considerable percentage of water in the dirty solvent<\/li>\n<li>Lack of thermal oil<\/li>\n<li>Thermic oil is worn out<\/li>\n<li>Heater is scaled<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-113969d43b66342c1\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-113969d43b66342c1 uvc-5416  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-113969d43b66342c1 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li style=\"text-align: left\">Replace the solvent<\/li>\n<li style=\"text-align: left\">Add thermal oil<\/li>\n<li style=\"text-align: left\">Change thermal oil<\/li>\n<li style=\"text-align: left\">Remove thermal oil and clean the heater<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707336465646{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]As you can see, the number of problems that can arise with your solvent recycler is limited.<\/p>\n<p>However, for every cause, there is a fairly simple remedy to quickly repair your recycler.<\/p>\n<p>If you have any further questions about our solvent recyclers, please contact your sales representative directly or write to us at <a href=\"mailto:info@istpure.com\">info@istpure.com<\/a> and a member of our team will get back to you as soon as possible.[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707336465646{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column offset=&#8221;vc_hidden-sm vc_hidden-xs&#8221;][vc_column_text]<\/p>\n<table>\n<thead>\n<tr>\n<th><b>Defects<\/b><\/th>\n<th><b>Causes<\/b><\/th>\n<th><b>Remedies<\/b><\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td rowspan=\"5\"><span style=\"font-weight: 400\">Unit heats but does not distill.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Boiler is dirty.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Clean the boiler.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">The solvent boiling point is higher than the temperature indicated on the control panel.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Set a higher temperature on the control panel.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">The solvent boiling temperature is higher than the recycler&#8217;s highest temperature setting.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Use a solvent with a lower boiling temperature or vacuum distill with the suitable kit (optional).<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Thermic oil is worn out.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Change thermal oil.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Lack of thermal oil.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Add thermal oil.<\/span><\/td>\n<\/tr>\n<tr>\n<td rowspan=\"3\"><span style=\"font-weight: 400\">Smoke comes out from the lid.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Contaminants overheating.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Reduce time and\/or working temperature.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Contaminants decomposing.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Possibly vacuum distilled with the suitable kit.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Dirt on lid gasket.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Clean lid gasket.<\/span><\/td>\n<\/tr>\n<tr>\n<td rowspan=\"3\"><span style=\"font-weight: 400\">Solvent leaks from the gasket.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Worn out gasket.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Replace the gasket.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Vapor manifold is clogged.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Using a funnel, pour in clean solvent, wash vapor tube and blow air into the tube.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Vapor condenser is clogged.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Replace the condenser.<\/span><\/td>\n<\/tr>\n<tr>\n<td rowspan=\"4\"><span style=\"font-weight: 400\">Unit is in operation mode but does not heat. Indicator light is ON.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Temperature is set at zero.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Increase temperature.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Burnt out heater.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Change the defective heater.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Mechanical thermostats are defective.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Change the faulty thermostat.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Thermocouple sensor is defective.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Change the faulty thermocouple.<\/span><\/td>\n<\/tr>\n<tr>\n<td rowspan=\"3\"><span style=\"font-weight: 400\">Distills only part of the dirty solvent.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Insufficient operating time selected.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Increase the operating time.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">The undistilled fraction has a boiling temperature higher than the temperature set on the control panel.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Set a higher temperature on the control panel.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Solvent-boiling temperature is higher than the recycler\u2019s maximum working temperature.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Convert to a lower boiling solvent or use a vacuum operated unit.<\/span><\/td>\n<\/tr>\n<tr>\n<td rowspan=\"5\"><span style=\"font-weight: 400\">Trouble light flashes and horn signals a problem.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Distillate temperature is over 40\u00b0C (104\u00b0F).<\/span><\/td>\n<td><span style=\"font-weight: 400\">\u00a0<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Ventilator motor burns out.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Replace the ventilator motor.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Vapor condenser is internally dirty.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Clean by compressed air jet.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Vapor condenser externally scaled.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Wash it, by pouring clean solvent with a funnel into the manifold.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">The security thermostat is defective.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Replace the thermostat.<\/span><\/td>\n<\/tr>\n<tr>\n<td rowspan=\"4\"><span style=\"font-weight: 400\">Distillate comes out dirty.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Loaded with a quantity superior to the maximum.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Load with the exact quantity.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Solvent foams.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Wait at least 48 hours before beginning a new cycle.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Temperature set on the control panel was too high.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Reduce working temperature.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Vapor manifold or condenser is dirty.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Wash it by pouring clean solvent with a funnel into the manifold.<\/span><\/td>\n<\/tr>\n<tr>\n<td rowspan=\"4\"><span style=\"font-weight: 400\">Condenser is becoming corroded.<\/span><\/td>\n<td><span style=\"font-weight: 400\">The solvent is acidic.<\/span><\/td>\n<td rowspan=\"2\"><span style=\"font-weight: 400\">Replace copper condenser with a stainless steel condenser.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Distilling a chlorinated solvent.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Temperature set on the control panel is higher than the temperature indicated.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Set the correct working temperature.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Solvent acidifies. If the temperature set on the control panel is correct, acidification occurs during the process before distillation.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Replace the solvent immediately.<\/span><\/td>\n<\/tr>\n<tr>\n<td rowspan=\"4\"><span style=\"font-weight: 400\">Distillation time is more than 4 hours.<\/span><\/td>\n<td><span style=\"font-weight: 400\">There is a considerable percentage of water in the dirty solvent.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Replace the solvent.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Lack of thermal oil.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Add thermal oil.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Thermic oil is worn out.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Change thermal oil.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Heater is scaled.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Remove thermal oil and clean the heater.<\/span><\/td>\n<\/tr>\n<tr>\n<td rowspan=\"2\"><span style=\"font-weight: 400\">Cover gasket swells.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Cover is opened while the recycler is hot.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Open the lid one hour after the cycle is complete.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">The lid gasket is not suitable for the type of solvent to be distilled.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Change the lid gasket.<\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>[\/vc_column_text][\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>[vc_row][vc_column][vc_single_image image=&#8221;627&#8243; img_size=&#8221;full&#8221;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]Customers who buy our solvent recyclers always appreciate their low maintenance requirements. These machines are excellent for the environment, for your productivity and for your business results. When something goes wrong, it&#8217;s essential to be able to diagnose and solve the problem quickly. That&#8217;s why we&#8217;ve put together this quick guide to help&hellip;<\/p>\n","protected":false},"author":1,"featured_media":627,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[19],"tags":[],"class_list":["post-625","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-solvent-recyclers","category-19","description-off"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Solvent Recycler Troubleshooting &amp; Repair Guide - IST Pure<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/digitalweb.solutions\/istpure\/2024\/02\/12\/solvent-recycler-troubleshooting-repair-guide\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Solvent Recycler Troubleshooting &amp; Repair Guide - IST Pure\" \/>\n<meta property=\"og:description\" content=\"[vc_row][vc_column][vc_single_image image=&#8221;627&#8243; img_size=&#8221;full&#8221;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]Customers who buy our solvent recyclers always appreciate their low maintenance requirements. 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