{"id":625,"date":"2024-02-12T12:02:07","date_gmt":"2024-02-12T17:02:07","guid":{"rendered":"https:\/\/istpure.com\/?p=625"},"modified":"2024-02-12T12:02:07","modified_gmt":"2024-02-12T17:02:07","slug":"solvent-recycler-troubleshooting-repair-guide","status":"publish","type":"post","link":"https:\/\/digitalweb.solutions\/istpure\/2024\/02\/12\/solvent-recycler-troubleshooting-repair-guide\/","title":{"rendered":"Solvent Recycler Troubleshooting &amp; Repair Guide"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><p>[vc_row][vc_column][vc_single_image image=&#8221;627&#8243; img_size=&#8221;full&#8221;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]Customers who buy our solvent recyclers always appreciate their low maintenance requirements. These machines are excellent for the environment, for your productivity and for your business results.<\/p>\n<p>When something goes wrong, it&#8217;s essential to be able to diagnose and solve the problem quickly.<\/p>\n<p>That&#8217;s why we&#8217;ve put together this quick guide to help you quickly diagnose and repair any problems that may arise with your solvent recycler.[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>The most common issues are:<\/h2>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<ul>\n<li><a href=\"#unit-heats-no-distillation\">Unit heats but does not distill<\/a><\/li>\n<li><a href=\"#smoke-escape-lid\">Smoke coming out from the lid<\/a><\/li>\n<li><a href=\"#lid-gasket-swollen\"> Lid gasket swollen<\/a><\/li>\n<li><a href=\"#solvent-leaking-gasket\">Solvent leaking from the lid gasket<\/a><\/li>\n<li><a href=\"#unit-not-heating\">Unit is in operation mode but is not heating. Indicator light is ON<\/a><\/li>\n<li><a href=\"#partial-distillation\">Partial distillation of the used solvent<\/a><\/li>\n<li><a href=\"#trouble-light-flashing\">Trouble light flashes and alarm is signaling a problem<\/a><\/li>\n<li><a href=\"#distillate-dirty\">Distillate comes out dirty<\/a><\/li>\n<li><a href=\"#condenser-corroded\">Condenser is corroded<\/a><\/li>\n<li><a href=\"#long-distillation-time\">Distillation time is more than 4 hours<\/a><\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707754560472{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;unit-heats-no-distillation&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #1 : Unit heats but does not distill<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-76406a2f3d46c1b09\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-76406a2f3d46c1b09 uvc-2181  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-76406a2f3d46c1b09 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Boiler is dirty<\/li>\n<li>The solvent boiling point is higher than the temperature indicated on the control panel<\/li>\n<li>The solvent boiling temperature is higher than the recycler&#8217;s highest temperature setting<\/li>\n<li>Thermic oil is worn out<\/li>\n<li>Lack of thermic oil<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-19796a2f3d46c1be9\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-19796a2f3d46c1be9 uvc-892  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-19796a2f3d46c1be9 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Clean the boiler<\/li>\n<li>Set a higher temperature on the control panel<\/li>\n<li>Use a solvent with a lower boiling temperature or vacuum distill with the suitable kit (optional)<\/li>\n<li>Change thermal oil<\/li>\n<li>Add thermal oil<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707754629186{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;smoke-escape-lid&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #2 : Smoke coming out from the lid<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-736a2f3d46c1c50\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-736a2f3d46c1c50 uvc-218  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-736a2f3d46c1c50 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Contaminants overheating<\/li>\n<li>Contaminants decomposing<\/li>\n<li>Dirt on lid gasket<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-82086a2f3d46c1caf\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-82086a2f3d46c1caf uvc-6831  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-82086a2f3d46c1caf h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Reduce time and\/or working temperature<\/li>\n<li>Possibly vacuum distilled with the suitable kit<\/li>\n<li>Clean lid gasket<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707754694993{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;lid-gasket-swollen&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #3 : Lid gasket swollen<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-99316a2f3d46c1d09\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-99316a2f3d46c1d09 uvc-3815  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-99316a2f3d46c1d09 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Cover is opened while the recycler is hot<\/li>\n<li>The lid gasket is not suitable for the type of solvent to be distilled<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-85836a2f3d46c1d75\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-85836a2f3d46c1d75 uvc-9106  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-85836a2f3d46c1d75 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]Wait to open the lid until one hour after the cycle is complete<br \/>\nReplace the gasket with a more suitable one for your particular solvent[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707754755488{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;solvent-leaking-gasket&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #4 : Solvent leaking from the lid gasket<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-26416a2f3d46c1dca\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-26416a2f3d46c1dca uvc-6989  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-26416a2f3d46c1dca h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Worn out lid gasket<\/li>\n<li>Vapor manifold is clogged<\/li>\n<li>Vapor condenser is clogged<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-42526a2f3d46c1e1c\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-42526a2f3d46c1e1c uvc-874  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-42526a2f3d46c1e1c h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Replace the gasket<\/li>\n<li>Using a funnel, pour in clean solvent, wash vapor tube and blow air into the tube<\/li>\n<li>Replace the condenser<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707754797347{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;unit-not-heating&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #5 : Unit is in operation mode but is not heating. Indicator light is ON<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-64216a2f3d46c1e6e\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-64216a2f3d46c1e6e uvc-8766  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-64216a2f3d46c1e6e h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Temperature is set at zero<\/li>\n<li>Burnt out heater<\/li>\n<li>Mechanical thermostats are defective<\/li>\n<li>Thermocouple sensor is defective<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-65676a2f3d46c1ec0\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-65676a2f3d46c1ec0 uvc-3561  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-65676a2f3d46c1ec0 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li style=\"font-weight: 400\"><span style=\"font-weight: 400\">Increase temperature<\/span><\/li>\n<li style=\"font-weight: 400\"><span style=\"font-weight: 400\">Change the defective heater<\/span><\/li>\n<li style=\"font-weight: 400\"><span style=\"font-weight: 400\">Change the faulty thermostat<\/span><\/li>\n<li style=\"font-weight: 400\"><span style=\"font-weight: 400\">Change the faulty thermocouple<\/span><\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707754835965{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;partial-distillation&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #6 : Partial distillation of the used solvent<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-55956a2f3d46c1f14\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-55956a2f3d46c1f14 uvc-6188  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-55956a2f3d46c1f14 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Insufficient operating time selected<\/li>\n<li>The undistilled fraction has a boiling temperature higher than the temperature set on the control panel<\/li>\n<li>Solvent-boiling temperature is higher than the recycler\u2019s maximum working temperature<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-42636a2f3d46c1f64\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-42636a2f3d46c1f64 uvc-7842  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-42636a2f3d46c1f64 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Increase the operating time<\/li>\n<li>Set a higher temperature on the control panel<\/li>\n<li>Switch to a solvent with a lower boiling point or use a vacuum operated unit<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707754900162{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;trouble-light-flashing&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #7 : Trouble light flashes and alarm is signaling a problem<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-36126a2f3d46c1fb3\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-36126a2f3d46c1fb3 uvc-9499  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-36126a2f3d46c1fb3 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Distillate temperature is over 40\u00b0C (104\u00b0F)<\/li>\n<li>Ventilator motor burnt out<\/li>\n<li>Vapor condenser is internally dirty<\/li>\n<li>Vapor condenser externally scaled<\/li>\n<li>The safety thermostat is defective<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-20166a2f3d46c2003\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-20166a2f3d46c2003 uvc-567  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-20166a2f3d46c2003 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]Replace the fan motor<br \/>\nClean with compressed air<br \/>\nClean the unit by pouring clean solvent with a funnel into the manifold<br \/>\nReplace the thermostat<br \/>\n[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707754955191{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;distillate-dirty&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #8 : Distillate comes out dirty<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-32896a2f3d46c2053\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-32896a2f3d46c2053 uvc-7153  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-32896a2f3d46c2053 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Unit was loaded with too much solvent<\/li>\n<li>Solvent foams<\/li>\n<li>Temperature set on the control panel is too high<\/li>\n<li>Vapor manifold or condenser is dirty<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-55786a2f3d46c20a1\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-55786a2f3d46c20a1 uvc-8353  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-55786a2f3d46c20a1 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Remove some solvent and make sure to not overload the unit<\/li>\n<li>Wait at least 48 hours before beginning a new cycle<\/li>\n<li>Reduce working temperature<\/li>\n<li>Wash it by pouring clean solvent with a funnel into the manifold<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707754997313{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;condenser-corroded&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #9 : Condenser is corroded<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-1276a2f3d46c20ef\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-1276a2f3d46c20ef uvc-2501  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-1276a2f3d46c20ef h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>The solvent is acidic<\/li>\n<li>Distilling a chlorinated solvent<\/li>\n<li>Temperature set on the control panel is higher than the temperature indicated<\/li>\n<li>Solvent acidifies. If the temperature set on the control panel is correct, acidification occurs during the process before distillation<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-45886a2f3d46c2182\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-45886a2f3d46c2182 uvc-8396  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-45886a2f3d46c2182 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Replace copper condenser with a stainless steel condenser<\/li>\n<li>Set the correct working temperature<\/li>\n<li>Replace the solvent immediately<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707755016236{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;long-distillation-time&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #10 : Distillation time is more than 4 hours<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-57736a2f3d46c2246\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-57736a2f3d46c2246 uvc-8488  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-57736a2f3d46c2246 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>There is a considerable percentage of water in the dirty solvent<\/li>\n<li>Lack of thermal oil<\/li>\n<li>Thermic oil is worn out<\/li>\n<li>Heater is scaled<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-46166a2f3d46c22a9\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-46166a2f3d46c22a9 uvc-6108  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-46166a2f3d46c22a9 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li style=\"text-align: left\">Replace the solvent<\/li>\n<li style=\"text-align: left\">Add thermal oil<\/li>\n<li style=\"text-align: left\">Change thermal oil<\/li>\n<li style=\"text-align: left\">Remove thermal oil and clean the heater<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707336465646{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]As you can see, the number of problems that can arise with your solvent recycler is limited.<\/p>\n<p>However, for every cause, there is a fairly simple remedy to quickly repair your recycler.<\/p>\n<p>If you have any further questions about our solvent recyclers, please contact your sales representative directly or write to us at <a href=\"mailto:info@istpure.com\">info@istpure.com<\/a> and a member of our team will get back to you as soon as possible.[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707336465646{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column offset=&#8221;vc_hidden-sm vc_hidden-xs&#8221;][vc_column_text]<\/p>\n<table>\n<thead>\n<tr>\n<th><b>Defects<\/b><\/th>\n<th><b>Causes<\/b><\/th>\n<th><b>Remedies<\/b><\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td rowspan=\"5\"><span style=\"font-weight: 400\">Unit heats but does not distill.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Boiler is dirty.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Clean the boiler.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">The solvent boiling point is higher than the temperature indicated on the control panel.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Set a higher temperature on the control panel.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">The solvent boiling temperature is higher than the recycler&#8217;s highest temperature setting.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Use a solvent with a lower boiling temperature or vacuum distill with the suitable kit (optional).<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Thermic oil is worn out.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Change thermal oil.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Lack of thermal oil.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Add thermal oil.<\/span><\/td>\n<\/tr>\n<tr>\n<td rowspan=\"3\"><span style=\"font-weight: 400\">Smoke comes out from the lid.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Contaminants overheating.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Reduce time and\/or working temperature.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Contaminants decomposing.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Possibly vacuum distilled with the suitable kit.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Dirt on lid gasket.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Clean lid gasket.<\/span><\/td>\n<\/tr>\n<tr>\n<td rowspan=\"3\"><span style=\"font-weight: 400\">Solvent leaks from the gasket.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Worn out gasket.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Replace the gasket.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Vapor manifold is clogged.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Using a funnel, pour in clean solvent, wash vapor tube and blow air into the tube.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Vapor condenser is clogged.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Replace the condenser.<\/span><\/td>\n<\/tr>\n<tr>\n<td rowspan=\"4\"><span style=\"font-weight: 400\">Unit is in operation mode but does not heat. Indicator light is ON.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Temperature is set at zero.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Increase temperature.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Burnt out heater.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Change the defective heater.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Mechanical thermostats are defective.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Change the faulty thermostat.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Thermocouple sensor is defective.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Change the faulty thermocouple.<\/span><\/td>\n<\/tr>\n<tr>\n<td rowspan=\"3\"><span style=\"font-weight: 400\">Distills only part of the dirty solvent.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Insufficient operating time selected.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Increase the operating time.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">The undistilled fraction has a boiling temperature higher than the temperature set on the control panel.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Set a higher temperature on the control panel.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Solvent-boiling temperature is higher than the recycler\u2019s maximum working temperature.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Convert to a lower boiling solvent or use a vacuum operated unit.<\/span><\/td>\n<\/tr>\n<tr>\n<td rowspan=\"5\"><span style=\"font-weight: 400\">Trouble light flashes and horn signals a problem.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Distillate temperature is over 40\u00b0C (104\u00b0F).<\/span><\/td>\n<td><span style=\"font-weight: 400\">\u00a0<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Ventilator motor burns out.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Replace the ventilator motor.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Vapor condenser is internally dirty.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Clean by compressed air jet.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Vapor condenser externally scaled.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Wash it, by pouring clean solvent with a funnel into the manifold.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">The security thermostat is defective.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Replace the thermostat.<\/span><\/td>\n<\/tr>\n<tr>\n<td rowspan=\"4\"><span style=\"font-weight: 400\">Distillate comes out dirty.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Loaded with a quantity superior to the maximum.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Load with the exact quantity.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Solvent foams.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Wait at least 48 hours before beginning a new cycle.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Temperature set on the control panel was too high.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Reduce working temperature.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Vapor manifold or condenser is dirty.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Wash it by pouring clean solvent with a funnel into the manifold.<\/span><\/td>\n<\/tr>\n<tr>\n<td rowspan=\"4\"><span style=\"font-weight: 400\">Condenser is becoming corroded.<\/span><\/td>\n<td><span style=\"font-weight: 400\">The solvent is acidic.<\/span><\/td>\n<td rowspan=\"2\"><span style=\"font-weight: 400\">Replace copper condenser with a stainless steel condenser.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Distilling a chlorinated solvent.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Temperature set on the control panel is higher than the temperature indicated.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Set the correct working temperature.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Solvent acidifies. If the temperature set on the control panel is correct, acidification occurs during the process before distillation.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Replace the solvent immediately.<\/span><\/td>\n<\/tr>\n<tr>\n<td rowspan=\"4\"><span style=\"font-weight: 400\">Distillation time is more than 4 hours.<\/span><\/td>\n<td><span style=\"font-weight: 400\">There is a considerable percentage of water in the dirty solvent.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Replace the solvent.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Lack of thermal oil.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Add thermal oil.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Thermic oil is worn out.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Change thermal oil.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Heater is scaled.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Remove thermal oil and clean the heater.<\/span><\/td>\n<\/tr>\n<tr>\n<td rowspan=\"2\"><span style=\"font-weight: 400\">Cover gasket swells.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Cover is opened while the recycler is hot.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Open the lid one hour after the cycle is complete.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">The lid gasket is not suitable for the type of solvent to be distilled.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Change the lid gasket.<\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>[\/vc_column_text][\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>[vc_row][vc_column][vc_single_image image=&#8221;627&#8243; img_size=&#8221;full&#8221;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]Customers who buy our solvent recyclers always appreciate their low maintenance requirements. These machines are excellent for the environment, for your productivity and for your business results. When something goes wrong, it&#8217;s essential to be able to diagnose and solve the problem quickly. That&#8217;s why we&#8217;ve put together this quick guide to help&hellip;<\/p>\n","protected":false},"author":1,"featured_media":627,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[19],"tags":[],"class_list":["post-625","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-solvent-recyclers","category-19","description-off"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.8 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Solvent Recycler Troubleshooting &amp; Repair Guide - IST Pure<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/digitalweb.solutions\/istpure\/2024\/02\/12\/solvent-recycler-troubleshooting-repair-guide\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Solvent Recycler Troubleshooting &amp; Repair Guide - IST Pure\" \/>\n<meta property=\"og:description\" content=\"[vc_row][vc_column][vc_single_image image=&#8221;627&#8243; img_size=&#8221;full&#8221;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]Customers who buy our solvent recyclers always appreciate their low maintenance requirements. 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