{"id":625,"date":"2024-02-12T12:02:07","date_gmt":"2024-02-12T17:02:07","guid":{"rendered":"https:\/\/istpure.com\/?p=625"},"modified":"2024-02-12T12:02:07","modified_gmt":"2024-02-12T17:02:07","slug":"solvent-recycler-troubleshooting-repair-guide","status":"publish","type":"post","link":"https:\/\/digitalweb.solutions\/istpure\/2024\/02\/12\/solvent-recycler-troubleshooting-repair-guide\/","title":{"rendered":"Solvent Recycler Troubleshooting &amp; Repair Guide"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><p>[vc_row][vc_column][vc_single_image image=&#8221;627&#8243; img_size=&#8221;full&#8221;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]Customers who buy our solvent recyclers always appreciate their low maintenance requirements. These machines are excellent for the environment, for your productivity and for your business results.<\/p>\n<p>When something goes wrong, it&#8217;s essential to be able to diagnose and solve the problem quickly.<\/p>\n<p>That&#8217;s why we&#8217;ve put together this quick guide to help you quickly diagnose and repair any problems that may arise with your solvent recycler.[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>The most common issues are:<\/h2>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<ul>\n<li><a href=\"#unit-heats-no-distillation\">Unit heats but does not distill<\/a><\/li>\n<li><a href=\"#smoke-escape-lid\">Smoke coming out from the lid<\/a><\/li>\n<li><a href=\"#lid-gasket-swollen\"> Lid gasket swollen<\/a><\/li>\n<li><a href=\"#solvent-leaking-gasket\">Solvent leaking from the lid gasket<\/a><\/li>\n<li><a href=\"#unit-not-heating\">Unit is in operation mode but is not heating. Indicator light is ON<\/a><\/li>\n<li><a href=\"#partial-distillation\">Partial distillation of the used solvent<\/a><\/li>\n<li><a href=\"#trouble-light-flashing\">Trouble light flashes and alarm is signaling a problem<\/a><\/li>\n<li><a href=\"#distillate-dirty\">Distillate comes out dirty<\/a><\/li>\n<li><a href=\"#condenser-corroded\">Condenser is corroded<\/a><\/li>\n<li><a href=\"#long-distillation-time\">Distillation time is more than 4 hours<\/a><\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707754560472{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;unit-heats-no-distillation&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #1 : Unit heats but does not distill<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-656269f20d91b5daf\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-656269f20d91b5daf uvc-8779  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-656269f20d91b5daf h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Boiler is dirty<\/li>\n<li>The solvent boiling point is higher than the temperature indicated on the control panel<\/li>\n<li>The solvent boiling temperature is higher than the recycler&#8217;s highest temperature setting<\/li>\n<li>Thermic oil is worn out<\/li>\n<li>Lack of thermic oil<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-189969f20d91b5f0f\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-189969f20d91b5f0f uvc-1133  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-189969f20d91b5f0f h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Clean the boiler<\/li>\n<li>Set a higher temperature on the control panel<\/li>\n<li>Use a solvent with a lower boiling temperature or vacuum distill with the suitable kit (optional)<\/li>\n<li>Change thermal oil<\/li>\n<li>Add thermal oil<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707754629186{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;smoke-escape-lid&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #2 : Smoke coming out from the lid<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-250369f20d91b5fbe\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-250369f20d91b5fbe uvc-5739  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-250369f20d91b5fbe h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Contaminants overheating<\/li>\n<li>Contaminants decomposing<\/li>\n<li>Dirt on lid gasket<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-769269f20d91b606f\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-769269f20d91b606f uvc-5084  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-769269f20d91b606f h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Reduce time and\/or working temperature<\/li>\n<li>Possibly vacuum distilled with the suitable kit<\/li>\n<li>Clean lid gasket<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707754694993{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;lid-gasket-swollen&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #3 : Lid gasket swollen<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-483569f20d91b611d\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-483569f20d91b611d uvc-2906  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-483569f20d91b611d h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Cover is opened while the recycler is hot<\/li>\n<li>The lid gasket is not suitable for the type of solvent to be distilled<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-528969f20d91b61f9\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-528969f20d91b61f9 uvc-6286  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-528969f20d91b61f9 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]Wait to open the lid until one hour after the cycle is complete<br \/>\nReplace the gasket with a more suitable one for your particular solvent[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707754755488{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;solvent-leaking-gasket&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #4 : Solvent leaking from the lid gasket<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-883069f20d91b631d\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-883069f20d91b631d uvc-1205  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-883069f20d91b631d h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Worn out lid gasket<\/li>\n<li>Vapor manifold is clogged<\/li>\n<li>Vapor condenser is clogged<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-855769f20d91b6407\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-855769f20d91b6407 uvc-3259  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-855769f20d91b6407 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Replace the gasket<\/li>\n<li>Using a funnel, pour in clean solvent, wash vapor tube and blow air into the tube<\/li>\n<li>Replace the condenser<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707754797347{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;unit-not-heating&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #5 : Unit is in operation mode but is not heating. Indicator light is ON<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-516969f20d91b64c4\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-516969f20d91b64c4 uvc-5695  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-516969f20d91b64c4 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Temperature is set at zero<\/li>\n<li>Burnt out heater<\/li>\n<li>Mechanical thermostats are defective<\/li>\n<li>Thermocouple sensor is defective<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-657269f20d91b6575\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-657269f20d91b6575 uvc-1174  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-657269f20d91b6575 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li style=\"font-weight: 400\"><span style=\"font-weight: 400\">Increase temperature<\/span><\/li>\n<li style=\"font-weight: 400\"><span style=\"font-weight: 400\">Change the defective heater<\/span><\/li>\n<li style=\"font-weight: 400\"><span style=\"font-weight: 400\">Change the faulty thermostat<\/span><\/li>\n<li style=\"font-weight: 400\"><span style=\"font-weight: 400\">Change the faulty thermocouple<\/span><\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707754835965{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;partial-distillation&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #6 : Partial distillation of the used solvent<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-714269f20d91b663a\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-714269f20d91b663a uvc-1476  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-714269f20d91b663a h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Insufficient operating time selected<\/li>\n<li>The undistilled fraction has a boiling temperature higher than the temperature set on the control panel<\/li>\n<li>Solvent-boiling temperature is higher than the recycler\u2019s maximum working temperature<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-376969f20d91b66e2\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-376969f20d91b66e2 uvc-9114  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-376969f20d91b66e2 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Increase the operating time<\/li>\n<li>Set a higher temperature on the control panel<\/li>\n<li>Switch to a solvent with a lower boiling point or use a vacuum operated unit<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707754900162{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;trouble-light-flashing&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #7 : Trouble light flashes and alarm is signaling a problem<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-400169f20d91b6780\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-400169f20d91b6780 uvc-2046  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-400169f20d91b6780 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Distillate temperature is over 40\u00b0C (104\u00b0F)<\/li>\n<li>Ventilator motor burnt out<\/li>\n<li>Vapor condenser is internally dirty<\/li>\n<li>Vapor condenser externally scaled<\/li>\n<li>The safety thermostat is defective<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-314069f20d91b681b\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-314069f20d91b681b uvc-5754  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-314069f20d91b681b h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]Replace the fan motor<br \/>\nClean with compressed air<br \/>\nClean the unit by pouring clean solvent with a funnel into the manifold<br \/>\nReplace the thermostat<br \/>\n[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707754955191{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;distillate-dirty&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #8 : Distillate comes out dirty<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-645669f20d91b68b7\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-645669f20d91b68b7 uvc-5194  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-645669f20d91b68b7 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Unit was loaded with too much solvent<\/li>\n<li>Solvent foams<\/li>\n<li>Temperature set on the control panel is too high<\/li>\n<li>Vapor manifold or condenser is dirty<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-918169f20d91b695c\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-918169f20d91b695c uvc-2700  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-918169f20d91b695c h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Remove some solvent and make sure to not overload the unit<\/li>\n<li>Wait at least 48 hours before beginning a new cycle<\/li>\n<li>Reduce working temperature<\/li>\n<li>Wash it by pouring clean solvent with a funnel into the manifold<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707754997313{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;condenser-corroded&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #9 : Condenser is corroded<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-202069f20d91b69fc\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-202069f20d91b69fc uvc-319  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-202069f20d91b69fc h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>The solvent is acidic<\/li>\n<li>Distilling a chlorinated solvent<\/li>\n<li>Temperature set on the control panel is higher than the temperature indicated<\/li>\n<li>Solvent acidifies. If the temperature set on the control panel is correct, acidification occurs during the process before distillation<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-654769f20d91b6aaa\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-654769f20d91b6aaa uvc-1512  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-654769f20d91b6aaa h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Replace copper condenser with a stainless steel condenser<\/li>\n<li>Set the correct working temperature<\/li>\n<li>Replace the solvent immediately<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707755016236{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;long-distillation-time&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #10 : Distillation time is more than 4 hours<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-142769f20d91b6b43\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-142769f20d91b6b43 uvc-1813  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-142769f20d91b6b43 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>There is a considerable percentage of water in the dirty solvent<\/li>\n<li>Lack of thermal oil<\/li>\n<li>Thermic oil is worn out<\/li>\n<li>Heater is scaled<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-938869f20d91b6be8\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-938869f20d91b6be8 uvc-2662  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-938869f20d91b6be8 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li style=\"text-align: left\">Replace the solvent<\/li>\n<li style=\"text-align: left\">Add thermal oil<\/li>\n<li style=\"text-align: left\">Change thermal oil<\/li>\n<li style=\"text-align: left\">Remove thermal oil and clean the heater<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707336465646{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]As you can see, the number of problems that can arise with your solvent recycler is limited.<\/p>\n<p>However, for every cause, there is a fairly simple remedy to quickly repair your recycler.<\/p>\n<p>If you have any further questions about our solvent recyclers, please contact your sales representative directly or write to us at <a href=\"mailto:info@istpure.com\">info@istpure.com<\/a> and a member of our team will get back to you as soon as possible.[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707336465646{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column offset=&#8221;vc_hidden-sm vc_hidden-xs&#8221;][vc_column_text]<\/p>\n<table>\n<thead>\n<tr>\n<th><b>Defects<\/b><\/th>\n<th><b>Causes<\/b><\/th>\n<th><b>Remedies<\/b><\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td rowspan=\"5\"><span style=\"font-weight: 400\">Unit heats but does not distill.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Boiler is dirty.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Clean the boiler.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">The solvent boiling point is higher than the temperature indicated on the control panel.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Set a higher temperature on the control panel.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">The solvent boiling temperature is higher than the recycler&#8217;s highest temperature setting.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Use a solvent with a lower boiling temperature or vacuum distill with the suitable kit (optional).<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Thermic oil is worn out.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Change thermal oil.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Lack of thermal oil.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Add thermal oil.<\/span><\/td>\n<\/tr>\n<tr>\n<td rowspan=\"3\"><span style=\"font-weight: 400\">Smoke comes out from the lid.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Contaminants overheating.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Reduce time and\/or working temperature.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Contaminants decomposing.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Possibly vacuum distilled with the suitable kit.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Dirt on lid gasket.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Clean lid gasket.<\/span><\/td>\n<\/tr>\n<tr>\n<td rowspan=\"3\"><span style=\"font-weight: 400\">Solvent leaks from the gasket.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Worn out gasket.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Replace the gasket.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Vapor manifold is clogged.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Using a funnel, pour in clean solvent, wash vapor tube and blow air into the tube.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Vapor condenser is clogged.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Replace the condenser.<\/span><\/td>\n<\/tr>\n<tr>\n<td rowspan=\"4\"><span style=\"font-weight: 400\">Unit is in operation mode but does not heat. Indicator light is ON.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Temperature is set at zero.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Increase temperature.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Burnt out heater.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Change the defective heater.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Mechanical thermostats are defective.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Change the faulty thermostat.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Thermocouple sensor is defective.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Change the faulty thermocouple.<\/span><\/td>\n<\/tr>\n<tr>\n<td rowspan=\"3\"><span style=\"font-weight: 400\">Distills only part of the dirty solvent.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Insufficient operating time selected.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Increase the operating time.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">The undistilled fraction has a boiling temperature higher than the temperature set on the control panel.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Set a higher temperature on the control panel.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Solvent-boiling temperature is higher than the recycler\u2019s maximum working temperature.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Convert to a lower boiling solvent or use a vacuum operated unit.<\/span><\/td>\n<\/tr>\n<tr>\n<td rowspan=\"5\"><span style=\"font-weight: 400\">Trouble light flashes and horn signals a problem.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Distillate temperature is over 40\u00b0C (104\u00b0F).<\/span><\/td>\n<td><span style=\"font-weight: 400\">\u00a0<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Ventilator motor burns out.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Replace the ventilator motor.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Vapor condenser is internally dirty.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Clean by compressed air jet.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Vapor condenser externally scaled.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Wash it, by pouring clean solvent with a funnel into the manifold.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">The security thermostat is defective.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Replace the thermostat.<\/span><\/td>\n<\/tr>\n<tr>\n<td rowspan=\"4\"><span style=\"font-weight: 400\">Distillate comes out dirty.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Loaded with a quantity superior to the maximum.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Load with the exact quantity.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Solvent foams.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Wait at least 48 hours before beginning a new cycle.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Temperature set on the control panel was too high.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Reduce working temperature.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Vapor manifold or condenser is dirty.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Wash it by pouring clean solvent with a funnel into the manifold.<\/span><\/td>\n<\/tr>\n<tr>\n<td rowspan=\"4\"><span style=\"font-weight: 400\">Condenser is becoming corroded.<\/span><\/td>\n<td><span style=\"font-weight: 400\">The solvent is acidic.<\/span><\/td>\n<td rowspan=\"2\"><span style=\"font-weight: 400\">Replace copper condenser with a stainless steel condenser.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Distilling a chlorinated solvent.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Temperature set on the control panel is higher than the temperature indicated.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Set the correct working temperature.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Solvent acidifies. If the temperature set on the control panel is correct, acidification occurs during the process before distillation.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Replace the solvent immediately.<\/span><\/td>\n<\/tr>\n<tr>\n<td rowspan=\"4\"><span style=\"font-weight: 400\">Distillation time is more than 4 hours.<\/span><\/td>\n<td><span style=\"font-weight: 400\">There is a considerable percentage of water in the dirty solvent.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Replace the solvent.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Lack of thermal oil.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Add thermal oil.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Thermic oil is worn out.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Change thermal oil.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Heater is scaled.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Remove thermal oil and clean the heater.<\/span><\/td>\n<\/tr>\n<tr>\n<td rowspan=\"2\"><span style=\"font-weight: 400\">Cover gasket swells.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Cover is opened while the recycler is hot.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Open the lid one hour after the cycle is complete.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">The lid gasket is not suitable for the type of solvent to be distilled.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Change the lid gasket.<\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>[\/vc_column_text][\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>[vc_row][vc_column][vc_single_image image=&#8221;627&#8243; img_size=&#8221;full&#8221;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]Customers who buy our solvent recyclers always appreciate their low maintenance requirements. These machines are excellent for the environment, for your productivity and for your business results. When something goes wrong, it&#8217;s essential to be able to diagnose and solve the problem quickly. That&#8217;s why we&#8217;ve put together this quick guide to help&hellip;<\/p>\n","protected":false},"author":1,"featured_media":627,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[19],"tags":[],"class_list":["post-625","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-solvent-recyclers","category-19","description-off"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.5 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Solvent Recycler Troubleshooting &amp; Repair Guide - IST Pure<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/digitalweb.solutions\/istpure\/2024\/02\/12\/solvent-recycler-troubleshooting-repair-guide\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Solvent Recycler Troubleshooting &amp; Repair Guide - IST Pure\" \/>\n<meta property=\"og:description\" content=\"[vc_row][vc_column][vc_single_image image=&#8221;627&#8243; img_size=&#8221;full&#8221;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]Customers who buy our solvent recyclers always appreciate their low maintenance requirements. 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