{"id":625,"date":"2024-02-12T12:02:07","date_gmt":"2024-02-12T17:02:07","guid":{"rendered":"https:\/\/istpure.com\/?p=625"},"modified":"2024-02-12T12:02:07","modified_gmt":"2024-02-12T17:02:07","slug":"solvent-recycler-troubleshooting-repair-guide","status":"publish","type":"post","link":"https:\/\/digitalweb.solutions\/istpure\/2024\/02\/12\/solvent-recycler-troubleshooting-repair-guide\/","title":{"rendered":"Solvent Recycler Troubleshooting &amp; Repair Guide"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><p>[vc_row][vc_column][vc_single_image image=&#8221;627&#8243; img_size=&#8221;full&#8221;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]Customers who buy our solvent recyclers always appreciate their low maintenance requirements. These machines are excellent for the environment, for your productivity and for your business results.<\/p>\n<p>When something goes wrong, it&#8217;s essential to be able to diagnose and solve the problem quickly.<\/p>\n<p>That&#8217;s why we&#8217;ve put together this quick guide to help you quickly diagnose and repair any problems that may arise with your solvent recycler.[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>The most common issues are:<\/h2>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<ul>\n<li><a href=\"#unit-heats-no-distillation\">Unit heats but does not distill<\/a><\/li>\n<li><a href=\"#smoke-escape-lid\">Smoke coming out from the lid<\/a><\/li>\n<li><a href=\"#lid-gasket-swollen\"> Lid gasket swollen<\/a><\/li>\n<li><a href=\"#solvent-leaking-gasket\">Solvent leaking from the lid gasket<\/a><\/li>\n<li><a href=\"#unit-not-heating\">Unit is in operation mode but is not heating. Indicator light is ON<\/a><\/li>\n<li><a href=\"#partial-distillation\">Partial distillation of the used solvent<\/a><\/li>\n<li><a href=\"#trouble-light-flashing\">Trouble light flashes and alarm is signaling a problem<\/a><\/li>\n<li><a href=\"#distillate-dirty\">Distillate comes out dirty<\/a><\/li>\n<li><a href=\"#condenser-corroded\">Condenser is corroded<\/a><\/li>\n<li><a href=\"#long-distillation-time\">Distillation time is more than 4 hours<\/a><\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707754560472{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;unit-heats-no-distillation&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #1 : Unit heats but does not distill<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-34576a13d97930e55\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-34576a13d97930e55 uvc-9736  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-34576a13d97930e55 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Boiler is dirty<\/li>\n<li>The solvent boiling point is higher than the temperature indicated on the control panel<\/li>\n<li>The solvent boiling temperature is higher than the recycler&#8217;s highest temperature setting<\/li>\n<li>Thermic oil is worn out<\/li>\n<li>Lack of thermic oil<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-12766a13d97930fbe\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-12766a13d97930fbe uvc-7673  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-12766a13d97930fbe h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Clean the boiler<\/li>\n<li>Set a higher temperature on the control panel<\/li>\n<li>Use a solvent with a lower boiling temperature or vacuum distill with the suitable kit (optional)<\/li>\n<li>Change thermal oil<\/li>\n<li>Add thermal oil<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707754629186{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;smoke-escape-lid&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #2 : Smoke coming out from the lid<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-92066a13d979310a4\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-92066a13d979310a4 uvc-3170  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-92066a13d979310a4 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Contaminants overheating<\/li>\n<li>Contaminants decomposing<\/li>\n<li>Dirt on lid gasket<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-14926a13d9793119e\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-14926a13d9793119e uvc-5005  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-14926a13d9793119e h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Reduce time and\/or working temperature<\/li>\n<li>Possibly vacuum distilled with the suitable kit<\/li>\n<li>Clean lid gasket<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707754694993{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;lid-gasket-swollen&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #3 : Lid gasket swollen<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-12716a13d97931282\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-12716a13d97931282 uvc-6539  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-12716a13d97931282 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Cover is opened while the recycler is hot<\/li>\n<li>The lid gasket is not suitable for the type of solvent to be distilled<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-17456a13d9793133b\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-17456a13d9793133b uvc-955  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-17456a13d9793133b h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]Wait to open the lid until one hour after the cycle is complete<br \/>\nReplace the gasket with a more suitable one for your particular solvent[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707754755488{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;solvent-leaking-gasket&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #4 : Solvent leaking from the lid gasket<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-49236a13d979313ea\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-49236a13d979313ea uvc-7243  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-49236a13d979313ea h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Worn out lid gasket<\/li>\n<li>Vapor manifold is clogged<\/li>\n<li>Vapor condenser is clogged<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-31956a13d979314b2\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-31956a13d979314b2 uvc-9851  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-31956a13d979314b2 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Replace the gasket<\/li>\n<li>Using a funnel, pour in clean solvent, wash vapor tube and blow air into the tube<\/li>\n<li>Replace the condenser<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707754797347{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;unit-not-heating&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #5 : Unit is in operation mode but is not heating. Indicator light is ON<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-59956a13d9793158e\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-59956a13d9793158e uvc-9336  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-59956a13d9793158e h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Temperature is set at zero<\/li>\n<li>Burnt out heater<\/li>\n<li>Mechanical thermostats are defective<\/li>\n<li>Thermocouple sensor is defective<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-3396a13d97931648\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-3396a13d97931648 uvc-7585  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-3396a13d97931648 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li style=\"font-weight: 400\"><span style=\"font-weight: 400\">Increase temperature<\/span><\/li>\n<li style=\"font-weight: 400\"><span style=\"font-weight: 400\">Change the defective heater<\/span><\/li>\n<li style=\"font-weight: 400\"><span style=\"font-weight: 400\">Change the faulty thermostat<\/span><\/li>\n<li style=\"font-weight: 400\"><span style=\"font-weight: 400\">Change the faulty thermocouple<\/span><\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707754835965{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;partial-distillation&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #6 : Partial distillation of the used solvent<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-67506a13d9793179e\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-67506a13d9793179e uvc-3555  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-67506a13d9793179e h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Insufficient operating time selected<\/li>\n<li>The undistilled fraction has a boiling temperature higher than the temperature set on the control panel<\/li>\n<li>Solvent-boiling temperature is higher than the recycler\u2019s maximum working temperature<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-4316a13d9793185b\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-4316a13d9793185b uvc-5849  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-4316a13d9793185b h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Increase the operating time<\/li>\n<li>Set a higher temperature on the control panel<\/li>\n<li>Switch to a solvent with a lower boiling point or use a vacuum operated unit<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707754900162{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;trouble-light-flashing&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #7 : Trouble light flashes and alarm is signaling a problem<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-85236a13d97931933\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-85236a13d97931933 uvc-1890  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-85236a13d97931933 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Distillate temperature is over 40\u00b0C (104\u00b0F)<\/li>\n<li>Ventilator motor burnt out<\/li>\n<li>Vapor condenser is internally dirty<\/li>\n<li>Vapor condenser externally scaled<\/li>\n<li>The safety thermostat is defective<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-92606a13d979319e7\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-92606a13d979319e7 uvc-7795  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-92606a13d979319e7 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]Replace the fan motor<br \/>\nClean with compressed air<br \/>\nClean the unit by pouring clean solvent with a funnel into the manifold<br \/>\nReplace the thermostat<br \/>\n[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707754955191{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;distillate-dirty&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #8 : Distillate comes out dirty<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-9556a13d97931a8d\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-9556a13d97931a8d uvc-5513  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-9556a13d97931a8d h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Unit was loaded with too much solvent<\/li>\n<li>Solvent foams<\/li>\n<li>Temperature set on the control panel is too high<\/li>\n<li>Vapor manifold or condenser is dirty<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-53276a13d97931b51\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-53276a13d97931b51 uvc-5748  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-53276a13d97931b51 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Remove some solvent and make sure to not overload the unit<\/li>\n<li>Wait at least 48 hours before beginning a new cycle<\/li>\n<li>Reduce working temperature<\/li>\n<li>Wash it by pouring clean solvent with a funnel into the manifold<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707754997313{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;condenser-corroded&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #9 : Condenser is corroded<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-86846a13d97931c13\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-86846a13d97931c13 uvc-7472  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-86846a13d97931c13 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>The solvent is acidic<\/li>\n<li>Distilling a chlorinated solvent<\/li>\n<li>Temperature set on the control panel is higher than the temperature indicated<\/li>\n<li>Solvent acidifies. If the temperature set on the control panel is correct, acidification occurs during the process before distillation<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-9586a13d97931cd2\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-9586a13d97931cd2 uvc-950  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-9586a13d97931cd2 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>Replace copper condenser with a stainless steel condenser<\/li>\n<li>Set the correct working temperature<\/li>\n<li>Replace the solvent immediately<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707755016236{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221; el_id=&#8221;long-distillation-time&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Issue #10 : Distillation time is more than 4 hours<\/h2>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-5486a13d97931d96\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-5486a13d97931d96 uvc-7772  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-5486a13d97931d96 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Causes<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li>There is a considerable percentage of water in the dirty solvent<\/li>\n<li>Lack of thermal oil<\/li>\n<li>Thermic oil is worn out<\/li>\n<li>Heater is scaled<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div id=\"ultimate-heading-30146a13d97931e55\" class=\"uvc-heading ult-adjust-bottom-margin ultimate-heading-30146a13d97931e55 uvc-8849  uvc-heading-default-font-sizes\" data-hspacer=\"line_only\"  data-halign=\"left\" style=\"text-align:left\"><div class=\"uvc-main-heading ult-responsive\"  data-ultimate-target='.uvc-heading.ultimate-heading-30146a13d97931e55 h3'  data-responsive-json-new='{\"font-size\":\"\",\"line-height\":\"\"}' ><h3 style=\"--font-weight:theme;\">Remedies\/solutions<\/h3><\/div><div class=\"uvc-heading-spacer line_only\" style=\"margin-top:5px;margin-bottom:15px;height:3px;\"><span class=\"uvc-headings-line\" style=\"border-style:solid;border-bottom-width:3px;border-color:#92cc7f;width:60px;\"><\/span><\/div><\/div>[vc_column_text]<\/p>\n<ul>\n<li style=\"text-align: left\">Replace the solvent<\/li>\n<li style=\"text-align: left\">Add thermal oil<\/li>\n<li style=\"text-align: left\">Change thermal oil<\/li>\n<li style=\"text-align: left\">Remove thermal oil and clean the heater<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707336465646{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]As you can see, the number of problems that can arise with your solvent recycler is limited.<\/p>\n<p>However, for every cause, there is a fairly simple remedy to quickly repair your recycler.<\/p>\n<p>If you have any further questions about our solvent recyclers, please contact your sales representative directly or write to us at <a href=\"mailto:info@istpure.com\">info@istpure.com<\/a> and a member of our team will get back to you as soon as possible.[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1707336465646{margin-top: 35px !important;margin-bottom: 35px !important;}&#8221;][vc_column][vc_separator el_width=&#8221;70&#8243;][\/vc_column][\/vc_row][vc_row][vc_column offset=&#8221;vc_hidden-sm vc_hidden-xs&#8221;][vc_column_text]<\/p>\n<table>\n<thead>\n<tr>\n<th><b>Defects<\/b><\/th>\n<th><b>Causes<\/b><\/th>\n<th><b>Remedies<\/b><\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td rowspan=\"5\"><span style=\"font-weight: 400\">Unit heats but does not distill.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Boiler is dirty.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Clean the boiler.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">The solvent boiling point is higher than the temperature indicated on the control panel.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Set a higher temperature on the control panel.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">The solvent boiling temperature is higher than the recycler&#8217;s highest temperature setting.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Use a solvent with a lower boiling temperature or vacuum distill with the suitable kit (optional).<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Thermic oil is worn out.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Change thermal oil.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Lack of thermal oil.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Add thermal oil.<\/span><\/td>\n<\/tr>\n<tr>\n<td rowspan=\"3\"><span style=\"font-weight: 400\">Smoke comes out from the lid.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Contaminants overheating.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Reduce time and\/or working temperature.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Contaminants decomposing.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Possibly vacuum distilled with the suitable kit.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Dirt on lid gasket.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Clean lid gasket.<\/span><\/td>\n<\/tr>\n<tr>\n<td rowspan=\"3\"><span style=\"font-weight: 400\">Solvent leaks from the gasket.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Worn out gasket.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Replace the gasket.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Vapor manifold is clogged.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Using a funnel, pour in clean solvent, wash vapor tube and blow air into the tube.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Vapor condenser is clogged.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Replace the condenser.<\/span><\/td>\n<\/tr>\n<tr>\n<td rowspan=\"4\"><span style=\"font-weight: 400\">Unit is in operation mode but does not heat. Indicator light is ON.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Temperature is set at zero.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Increase temperature.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Burnt out heater.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Change the defective heater.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Mechanical thermostats are defective.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Change the faulty thermostat.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Thermocouple sensor is defective.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Change the faulty thermocouple.<\/span><\/td>\n<\/tr>\n<tr>\n<td rowspan=\"3\"><span style=\"font-weight: 400\">Distills only part of the dirty solvent.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Insufficient operating time selected.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Increase the operating time.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">The undistilled fraction has a boiling temperature higher than the temperature set on the control panel.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Set a higher temperature on the control panel.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Solvent-boiling temperature is higher than the recycler\u2019s maximum working temperature.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Convert to a lower boiling solvent or use a vacuum operated unit.<\/span><\/td>\n<\/tr>\n<tr>\n<td rowspan=\"5\"><span style=\"font-weight: 400\">Trouble light flashes and horn signals a problem.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Distillate temperature is over 40\u00b0C (104\u00b0F).<\/span><\/td>\n<td><span style=\"font-weight: 400\">\u00a0<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Ventilator motor burns out.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Replace the ventilator motor.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Vapor condenser is internally dirty.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Clean by compressed air jet.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Vapor condenser externally scaled.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Wash it, by pouring clean solvent with a funnel into the manifold.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">The security thermostat is defective.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Replace the thermostat.<\/span><\/td>\n<\/tr>\n<tr>\n<td rowspan=\"4\"><span style=\"font-weight: 400\">Distillate comes out dirty.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Loaded with a quantity superior to the maximum.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Load with the exact quantity.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Solvent foams.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Wait at least 48 hours before beginning a new cycle.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Temperature set on the control panel was too high.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Reduce working temperature.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Vapor manifold or condenser is dirty.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Wash it by pouring clean solvent with a funnel into the manifold.<\/span><\/td>\n<\/tr>\n<tr>\n<td rowspan=\"4\"><span style=\"font-weight: 400\">Condenser is becoming corroded.<\/span><\/td>\n<td><span style=\"font-weight: 400\">The solvent is acidic.<\/span><\/td>\n<td rowspan=\"2\"><span style=\"font-weight: 400\">Replace copper condenser with a stainless steel condenser.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Distilling a chlorinated solvent.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Temperature set on the control panel is higher than the temperature indicated.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Set the correct working temperature.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Solvent acidifies. If the temperature set on the control panel is correct, acidification occurs during the process before distillation.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Replace the solvent immediately.<\/span><\/td>\n<\/tr>\n<tr>\n<td rowspan=\"4\"><span style=\"font-weight: 400\">Distillation time is more than 4 hours.<\/span><\/td>\n<td><span style=\"font-weight: 400\">There is a considerable percentage of water in the dirty solvent.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Replace the solvent.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Lack of thermal oil.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Add thermal oil.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Thermic oil is worn out.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Change thermal oil.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">Heater is scaled.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Remove thermal oil and clean the heater.<\/span><\/td>\n<\/tr>\n<tr>\n<td rowspan=\"2\"><span style=\"font-weight: 400\">Cover gasket swells.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Cover is opened while the recycler is hot.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Open the lid one hour after the cycle is complete.<\/span><\/td>\n<\/tr>\n<tr>\n<td><span style=\"font-weight: 400\">The lid gasket is not suitable for the type of solvent to be distilled.<\/span><\/td>\n<td><span style=\"font-weight: 400\">Change the lid gasket.<\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>[\/vc_column_text][\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>[vc_row][vc_column][vc_single_image image=&#8221;627&#8243; img_size=&#8221;full&#8221;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]Customers who buy our solvent recyclers always appreciate their low maintenance requirements. These machines are excellent for the environment, for your productivity and for your business results. When something goes wrong, it&#8217;s essential to be able to diagnose and solve the problem quickly. That&#8217;s why we&#8217;ve put together this quick guide to help&hellip;<\/p>\n","protected":false},"author":1,"featured_media":627,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[19],"tags":[],"class_list":["post-625","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-solvent-recyclers","category-19","description-off"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.6 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Solvent Recycler Troubleshooting &amp; Repair Guide - IST Pure<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/digitalweb.solutions\/istpure\/2024\/02\/12\/solvent-recycler-troubleshooting-repair-guide\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Solvent Recycler Troubleshooting &amp; Repair Guide - IST Pure\" \/>\n<meta property=\"og:description\" content=\"[vc_row][vc_column][vc_single_image image=&#8221;627&#8243; img_size=&#8221;full&#8221;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]Customers who buy our solvent recyclers always appreciate their low maintenance requirements. 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